Steam Turbine Component Manufacturing

At PSG we have the capability to assist you with your future steam turbine component manufacturing requirements.  We can work with you to redesign and manufacture components that you may have in your inventory, or may be outside of the steam turbine during an outage.

With our 3D scanning technology we can send an engineer to your site, or send the component to our facility, and scan any component that you may need to purchase in the future.   We can offer quick turnaround times to scan and manufacture items made from standard materials during an outage, or acquire dimensional data to create drawings to manufacture a component for a future outage.

If you are looking for alternatives for your next major steam turbine component purchase please don’t hesitate to contact us and see if we can assist.

 

Turbine Maintenance

Our extensive field service experience covers heavy industrial steam turbines, gas turbines, and all ancillary equipment.

Wherever you are, whatever your industry, our global field service network responds to your needs 24/7.  We aim to minimize downtime and improve plant performance.

Contact us today to get a quote for your next turbine maintenance project!

Field Machining

Do you have a maintenance outage coming up this fall?  We offer many types of field machining solutions to facilities all over the globe.  We would appreciate the opportunity to help develop a solution to whatever you may need machined at your facility.   Some common field machining projects that we perform include:

Reduced Cost and Downtime

Performing work on-site eliminates the issues related to removing and shipping your equipment to a shop: costly mobilizations, exorbitant shipping costs, potential damage during shipment, valuable lay down space, and plant crane and rigging requirements. Our technicians are typically set-up in less than four hours and the project can often be completed in less than 48 hours, making this service the ideal solution in critical path scenarios.

Convenience

All work is performed at the customer’s facility, regardless of size, position, damage, material, etc. Equipment available includes a fully-equipped portable machine shop, portable horizontal lathe, and portable vertical turret lathe (VTL). Once on-site, unloading, and loading of our machining equipment is quick and is typically accomplished with a small fork lift.

Flexibility

Our proven equipment and processes can be applied to almost any machining requirement.

 

CONTACT US today to discuss how we may be able to help you with your next field machining project.

Do you have a Steam Turbine Project Coming Up?

Contact us today to discuss the evaluation of your steam turbine components. We will provide a thorough recommendation on what repairs should be executed during this outage to maximize your efficiency and/or reliability, and what can potentially wait until the next Major Inspection.
If you have a tight outage window and require the fastest repair time available, or would simply like competitive pricing for your repairs, we can provide you with options to execute in the most efficient and cost effective manner.

Steam Turbine Field Services

Power Services Group’s extensive field service experience covers various sizes and types of Steam Turbines.   From Boiler Feed Pump Turbines to Nuclear Steam Turbines, ABB to Westinghouse, and everything in between – our Field Service teams have you covered.

Wherever you are, whatever your industry, our global field service network responds to your needs 24/7. We aim to minimize downtime and improve plant performance.

  • Outage Management & Major Overhaul
  • Valve Inspection & Repairs
  • Bearing Inspection & Repairs
  • Alignments
  • Removal, Installation & Commissioning of Mechanical Equipment
  • On-Site Machining & Balancing
  • Heavy Rigging & Transportation

Contact us today for your upcoming turbine inspection and repair projects!

Diaphragm Partition Repairs

 

We just completed repairs to another set of steam turbine diaphragms!  We performed major repairs to the partitions of multiple sets of diaphragms at our Pevely, Missouri Steam Path Repair facility.  Diaphragm repairs are common during any steam turbine major inspection, and we pride ourselves on performing quality work and turning around the diaphragms quickly to keep your turbine outage on schedule.  CONTACT US today to see how we can help you with the repairs on your next set of diaphragms.  To learn more about our Steam Path Repair capabilities, please view our page HERE.

D-11 Steam Turbine Major Inspections

The D-11 Steam Turbine is at a point in its life cycle where many Major Inspections are taking place. These units require careful attention to detail upon disassembly and reassembly of the machine, ensuring accurate clearances and proper alignment. The D-11 steam path components have many known issues for which we have developed cost effective and reliable repairs. The valve components require careful examination to ensure proper functionality between inspections. Please contact us today to discuss how we can help you plan and manage your upcoming D-11 turbine inspection.

Dresser-Rand Steam Turbine Major Inspection

 

Another Steam Turbine Major Inspection complete!  Our Industrial Steam Turbine Services Division completed a Major Inspection on a 15MW Dresser-Rand Steam Turbine late last month.  The project was completed with zero injuries, and ended with another satisfied customer.  Great job team!

Paper & Pulp Industry Turbine Experts

Looking for a Paper & Pulp Industry Turbine Specialist?

We have 34 years of experience inspecting and repairing turbines for the Paper & Pulp Industry

We are excited to have our recent digital advertisement in the July edition of the TAPPI (Technical Association of the Paper & Pulp Industry) newsletter! If you visit the link below you can view our advertisement and the newsletter in its entirety:

https://multibriefs.com/briefs/tappi/TAPPI070820.php

 

 

Outage Planning Services

Pre-Outage Planning

A Customized Plan

Most power producers are short-staffed and do not have the time and sometimes the expertise to prepare a comprehensive outage plan and workscope.  That’s why we offers the option of providing our comprehensive Pre-Outage Planning Service independent of the award of the contract for inspection and repairs.

Our field project teams have the breadth of knowledge and experience to produce the highest quality planning product, with a workscope customized to your unit and its specific signature.

One of our qualified Technical Directors will visit your plant and prepare a customized report for your specific unit.  The report will contain everything needed to plan your internal preparations for the outage and to prepare a comprehensive Request for Quote for the inspections and repairs.

 

A Basis For Your RFQ’s 

Your customized Pre-Outage Plan will include everything you need to prepare a comprehensive Request for Quote for the necessary inspections and repairs.  We will compile a summary of the findings from past inspections and develop a list of recommendations for potential repair work.  We will prepare a comprehensive and detailed suggested Statement of Work for the outage, based on these findings and observations from a unit walk-down.  Incorporating this information into your Request for Quote packages will yield “apples to apples” cost comparisons and few if any surprises on implementation.

 

A Task List For Your Facility

We will review your spare parts inventory and compile a list of recommended parts to have on hand prior to the outage.  We will recommend disposal of any expired or unusable spare parts.

We will also prepare a Critical Path Method schedule based on the defined workscope.  You can use this schedule to plan your expected outage duration and coordinate with any other activities to be conducted during this downtime.

 

What We Provide

The Pre-Outage Planning Package includes:

  • Outage History Review: We review your past outage reports to determine pending or implemented outage recommendations and any changes that may have been made to your unit.
  • Unit Walk-down: We perform a detailed walk-down of the unit, visually inspecting the components and auxiliaries that will help to develop a detailed pre-outage scope of work.
  • Customized Outage Workscope: Formulated from the on-site analysis of your unit, past outage reports, and known issues supplemented by discussion of particulars with you and your staff, we develop a workscope unique to the specifics of your unit and its current condition.
  • Outage Schedule: We take your customized workscope and create a comprehensive Critical Path Method schedule. This exceptional tool outlines a reasonable outage schedule and projected duration, and it can be used as a guide to measure the performance of your outage contractor.
  • Parts List: We compile a “recommended to buy” list determined by a physical review of your unit, prior outage report recommendations, and review of available inventory.

 

In summary, our Pre-Outage Planning deliverables to you will be:

  1. A scope of work tailored to your equipment and outage needs.
  2. A parts inventory and suggested purchase list (to support outage or emergency needs).
  3. A document to assist in the preparation of the scope for RFQ / bid documents.

 

Please CONTACT US today to learn more about how we can help you plan your next turbine outage.